Raw materials suitable for production that pass the MFI test are manufactured as bands in the desired dimensions and denier. This process is carried out using state-of-the-art, computer-controlled extruders. Thanks to the gravimetric dosing unit in the system, the main raw material and other additives are mixed in the most optimal ratios determined for the manufactured product.
Ribbon yarns that meet quality standards and pass applied tests are woven into hoses of desired dimensions on weaving looms. In single-layer fabric applications, ultrasonic edge-cutting systems on the weaving are activated, ensuring the fabric opens from the edges. Thanks to periodic width and weight checks, necessary interventions are made precisely on time, preventing defective production.
Fabrics coming out of weaving are laminated in the desired colors and features. Laminated fabrics undergo periodic adhesion and weight control. In BOPP-coated products, the sandwich lamination system is activated, ensuring optimal lamination of the product through special additives.
Fabrics that have completed the weaving or lamination process are transferred to a sealed printing section to prevent exposure to environmental conditions. In this section, flexographic printing technique is used, ensuring the highest quality print by selecting the most suitable ink, solvent, and printing plate.
Fabrics that have undergone all processing stages are cut into desired lengths using state-of-the-art confection machines. Thanks to the mouth-opening system in confection, unwanted issues such as dispersion or adhesion at the opening are prevented. In laminated products, if gusseting is required, the gusset apparatus on the machine is activated, ensuring gusset formation with the desired features.